Case Study: My Experience With Options

How Important It Is To Have A Shop Floor Data Collection System? Shop floor data collection software collects data from factory by taking advantage of different technologies just like barcode scanners, touch screen terminals, RF readers or even through standard computers. But that’s just the beginning because a good system for floor data collection is gathering info and provide mangers with real time feedback of what’s going on. A big number of the systems are interfacing with ERP systems too to be able to provide valuable intelligence to the business that is used for accounting and even forecasting at highest levels. When building products, it is normal for manufacturers to know what is their efficiency rating. They want to know that employees have parts that they need in filling orders, that machines run the way they’re supposed to and that they’re doing the work. The sad thing is that, most manufacturers are still manually collecting this information by using spreadsheets or paper forms. Not only that this is creating countless hours of unnecessary data entry and paperwork, it’s vulnerable as well to fudging and errors. The main aim of shop floor data collection software is to get all important intelligence not just fast but foolproof as well. In addition to that, it is focused on eliminating cumbersome process of performing manual time reporting, which as a result saves hundreds of man hours annually in wasted time for average factories. Instead of taking notes on paper, employees can report work activities with only few touches on the screen or, with 2 or 3 scans of barcode order traveler.
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In addition to the fact that these info are collected in a precise manner, it’s received by the managers faster. As a matter of fact, this gives numerous managers a chance to act on that particular data to make the modifications necessary that could be done faster. To give you an example, if work on order A has stalled due to missing part, the shift supervisor can reallocate resources almost instantly to start working on order B until the part needed parts came in.
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Shop floor data collection system isn’t just helping various manufacturers in increasing labor productivity but it also helps manufacturers to get the most from their equipment. An integral component of the software is monitoring of the machine or, the ability of collecting machine downtime and uptime automatically and calculate metrics like overall effectiveness of the equipment. Contemporary systems provide machine monitoring capabilities by way of tying to the machine’s PLC or Programmable Logic Controllers. But for the older machines, it can be monitored only by hardwiring a reading device into the machine to be able to measure its light pole, Hobbs meter or any other indicator.